Food and Beverage Manufacturing

PlantSharp MES - True Revolution by Trunovate

In the Food and Beverage Industry, maintaining high standards of quality, efficiency, and compliance is essential. Whether managing dairies, coffee production, snacks & sweets, bakeries, wineries, or soft drinks manufacturing, these factories face unique challenges that demand advanced technological solutions. PlantSharp Manufacturing Execution System (MES) provides an integrated platform to optimize production processes, ensure product quality, and enhance overall operational efficiency.

Dairies

In dairy production, consistency and hygiene are crucial. PlantSharp MES monitors critical parameters such as temperature, pH levels, and pasteurization processes, ensuring high-quality dairy products while minimizing waste.

Coffee Production

For coffee manufacturers, PlantSharp MES offers advanced features for managing roasting, grinding, and packaging processes. Real-time monitoring ensures consistent flavor profiles and optimal product quality.

Wineries

Wineries use PlantSharp MES to manage fermentation, aging, and bottling processes. The system ensures precise control over environmental conditions and production stages, resulting in premium quality wines.

Snacks & Sweets

In the production of snacks and sweets, PlantSharp MES helps manage complex recipes and production lines. It ensures precise ingredient mixing, cooking times, and packaging, resulting in high-quality and safe products.

Bakeries

Bakeries benefit from PlantSharp MES by optimizing baking processes, ingredient management, and production scheduling. Real-time data helps maintain product consistency and reduce production costs.

Soft Drinks

In soft drink manufacturing, PlantSharp MES provides control over mixing, carbonation, and bottling processes. It ensures consistent product quality and efficient production runs, enhancing overall operational efficiency.

PlantSharp MES

With PlantSharp you can track and manage the production processes:

Track manufacturing OEE, get insights and learn how to efficient the production.
Placement of Working Orders & Shifts
Manage the tools, the work instructions and see the HR qualifications.
Get alerts when problems occur in the production process such as downtime and increase of waste
Track traceability of raw materials through the production process.

PlantSharp Key Values

Collaboration

Sync between all the production processes. PlantSharp promotes and elevates the collaboration between employees and departments.

Easy Setup

We simplify the on-boarding setup process to allow every user the ability for self-service and quick go to live MES.

PLC Connectivity

PlantSharp works with any PLC, using Modbus protocol and internal network. There is no need to buy new equipment.

ERP API

PlantSharp provides an API for ERP interface that will integrate and synchronize the production process with any ERP.

Private Cloud

Each customer gets a private secured cloud with PlantSharp, that provides scalable infrastructure, specific customization, and extension options.

Mobile App

To complete the user interface experience, you can download PlantSharp Mobile App that will reflect the production information online. and allow you to manage the shop floor from any place.

Dashboard & Report Designer

Using the Designer, you have the flexibility to create or modify any dashboard & report that will provide you with insights and help you to track and manage your shop floor.

Security

Your safety is our top priority. Therefore, we use a secure cloud for your account and offer safe connection to the shop floor production lines and PLCs.

Compatibility to Industries

PlantSharp is suitable for a variety of industries such as: Food & Beverage, Medical, Pharma, Raw Materials: Plastics, Metal, etc., packaging, Electronics and Army.

Regulations

PlantSharp stands with ESG and promotes sustainability, we are also certified with FDA, ISO 9001, and ISO 27001 regulations.

PlantSharp Recommended Add-Ons

With Quality Add-On you can track and manage the Quality assurance process

1. Build quality assurance programs for the production process
2. Manage the quality records and samplings, input and track the results
3. Get alerts when the quality assurance exceeds limitation
4. Validation of scaling standard according to regulation.

With Maintenance Add-On you can track and manage the Maintenance process

1. Corrective Maintenance – Assignment and management of calls & alerts.
2. Preventive Maintenance - Build maintenance instruction and routine.
3. Scheduled Maintenance - Plan and manage your maintenance activities.

With Scale Edge Add-On you can integrate Scaling process into MES

1. Validation of weight / quantity of materials preparation prior production.
2. Support management of material consumption and traceability.

With Enerweb Billing you can track Energy consumption with production correlation

1. Manage energy meters, pricing, and consumption limitation.
2. Consumption tracking and cost calculations per customer, department, production line, or machine.
3. Get alerts when energy leakage is detected, or the consumption limit is exceeded.

With PlantFlow Add-On you can Predict Downtimes in advance using AI

1. Learning parameters impact on production line / machine downtime.
2. Prediction results of downtimes probability.
3. Get alerts when results of probability exceed limitation.

With WIP Add-On you can track and manage in-process Inventory

1. Track and manage in-process inventory relocation during production.
2. Inventory quantity records related to packages, LC and specific location.

Be Productive with PlantSharp

Request our Free Trial version and learn how to make your shop floor more efficient.