AI - FIRST
PEXA Manufacturing Agent
Operational AI Agents
PEXA Manufacturing Agents
Closed Loop Manufacturing
Optimize every aspect of you production with our AI-FIRST MES Platform featuring
Seven powerful modules designed to maximize productivity and efficiency
OEE & Losses
Production Agent
Production AI Agent for Real-Time Manufacturing Performance
The Production AI Agent connects to your MES, PLC counters, work orders, BOM, downtime codes and shift plans to monitor production performance in real time.
It helps production managers identify downtime, rejects, output losses and OEE gaps before the shift ends. Instead of waiting for manual reports, teams can understand what is slowing production, why it is happening, and what action should be taken to improve manufacturing efficiency.
Key Benefits
- Real-time production monitoring
- Downtime and loss analysis
- OEE improvement
- Faster response to production issues
- Better shop floor visibility
- Data-driven manufacturing decisions
SPC & RELEASE
Quality Agent
Quality AI Agent for Real-Time Quality Control
The Quality AI Agent connects to your MES, SPC control charts, in-process tests, deviation records and batch traceability data to monitor quality performance in real time.
It helps quality and production teams identify process drift, recurring defects, failed tests and release risks before they become costly quality events. Instead of waiting for manual reviews or end-of-batch investigations, teams can understand where quality is at risk, why it is happening, and what action should be taken to protect compliance, reduce rejects and release faster.
Key Benefits
- Real-time quality control monitoring
- SPC and process drift detection
- Faster deviation identification
- Reduced rejects and rework
- Improved batch traceability
- Faster and safer product release
- Data-driven quality decisions
INSTRUCTIONS & EBR
Digital Forms Agent
Digital Forms AI Agent for Smart Manufacturing Workflows
The Digital Forms AI Agent helps manufacturers create, manage and control digital forms, work instructions, operator checklists and electronic batch records directly inside the MES.
Using free-text instructions, teams can describe the form they need, and the AI Designer helps generate a structured digital form with fields, validations, steps and required records. This allows production, quality and engineering teams to digitize shop-floor processes faster, reduce manual paperwork and ensure that operators always work with the right version of every instruction.
The agent validates entries as they are made, keeps the audit trail complete, and supports more consistent execution across production, quality and compliance workflows.
Key Benefits
- AI-assisted digital form creation
- Create forms from free-text descriptions
- Faster digitization of paper-based processes
- Controlled work instructions and checklists
- Complete audit trail and version control
- Improved compliance and shop-floor executionImproved compliance and shop-floor execution
PM & PdM
Maintenance Agent
Maintenance AI Agent for Preventive and Predictive Maintenance
The Maintenance AI Agent connects to your MES, machine data, sensor signals, stop history, maintenance plans and open work orders to help maintenance teams prioritize the right actions at the right time.
It analyzes equipment behavior, recurring failures, unplanned stops and preventive maintenance backlog, and turns them into a ranked maintenance work list. Instead of working only by fixed schedules or reacting after breakdowns, teams can identify assets at risk, reduce unplanned downtime and focus maintenance resources where they create the most operational value.
The agent supports preventive maintenance, corrective maintenance and predictive maintenance workflows, helping manufacturers improve equipment availability, production continuity and maintenance efficiency.
Key Benefits
- Preventive and predictive maintenance support
- Early detection of equipment risks
- Reduced unplanned downtimeReduced unplanned downtime
- Prioritized maintenance work listPrioritized maintenance work list
- Better use of maintenance resources
- Improved machine availability
- Faster response to recurring failuresFaster response to recurring failures
- Data-driven maintenance decisionsData-driven maintenance decisions
INVENTORY
WIP Agent
WIP AI Agent for Real-Time Work-in-Process Visibility
The WIP AI Agent connects to your MES, work orders, inventory movements, production stages, material status and batch genealogy to give teams a real-time view of work-in-process across the shop floor.
It helps production, planning and logistics teams understand what is currently in progress, where each batch or item is located, what status it is in, and whether material shortages, delays or blocked operations may impact production flow. Instead of searching manually for inventory status or discovering shortages too late, teams can identify bottlenecks earlier and keep production moving.
The agent supports real-time WIP tracking, material traceability and production flow control, helping manufacturers improve planning accuracy, reduce waiting time and prevent stalled batches.
Key Benefits
- Real-time WIP tracking
- Shop-floor inventory visibilityShop-floor inventory visibility
- Material shortage detectionMaterial shortage detection
- Batch and item traceabilityBatch and item traceability
- Earlier bottleneck identificationEarlier bottleneck identification
- Better production flow controlBetter production flow control
- Reduced waiting time between operationsReduced waiting time between operations
- Data-driven planning and logistics decisionsData-driven planning and logistics decisions
KITS
Weighing Agent
Weighing AI Agent for Recipe Control and Batch Accuracy
The Weighing AI Agent connects to your MES, recipes, scales, weighing stations, material lots and batch records to control every weighing step in real time.
It helps production and quality teams verify that each material is weighed according to the recipe, detect out-of-tolerance quantities at the scale, prevent incorrect kits from moving forward, and automatically record the evidence in the batch record. Instead of discovering weighing errors later in production or during quality review, teams can prevent mistakes at the point of weighing and protect batch accuracy from the start.
Key Benefits
- Real-time weighing control
- Recipe and material verification
- Out-of-tolerance detection at the scaleOut-of-tolerance detection at the scale
- Reduced weighing errors and reworkReduced weighing errors and rework
- Better kit and batch accuracyBetter kit and batch accuracy
- Material lot traceabilityMaterial lot traceability
- Automatic batch record documentationAutomatic batch record documentation
- Stronger production and quality complianceStronger production and quality compliance
CONSUMPTION
Energy Agent
Energy AI Agent for Smart Manufacturing Energy Management
The Energy AI Agent connects to your MES, energy meters, machines, production lines, operating modes and production output data to analyze energy consumption in real time.
It helps production, maintenance and operations teams understand how much energy is used per unit produced, which assets or operating modes are driving unnecessary cost, and where abnormal consumption patterns are affecting efficiency. Instead of discovering energy waste only in the monthly bill, teams can detect anomalies earlier, compare consumption across lines or products, and take action to reduce energy costs while improving operational performance.
Key Benefits
- Real-time energy consumption monitoring
- Energy cost analysis per unit produced
- Detection of abnormal consumption patterns
- Visibility into high-cost machines and lines
- Comparison between products, shifts and operating modes
- Reduced energy waste
- Better production efficiency
- Data-driven energy management decisions
EXAMPLE USE CASE
Ask PEXA What’s Happening on the Shop Floor
Talk to PEXA
PEXA turns MES and shop-floor data into real-time operational answers.
Production managers, quality teams and operators can ask questions in natural language, review live OEE and performance indicators, detect issues earlier, and understand what action should be taken next.
Cloud-Base or On-Prem
Process Manufacturing
Discrete Manufacturing
Make Manufacturing Decisions Faster
with PEXA AI Agents
Request a demo or free trial and learn how PEXA helps manufacturers improve visibility, reduce losses, control quality and respond to operational issues in real time.
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