Discover Your Manufacturing ROI

Identify the biggest opportunities to improve efficiency, reduce waste, and increase production performance with PLANTSHARP MES.

PLANTSHARP MES — ROI Calculator

PLANTSHARP MES Personal ROI Calculator

Goals

Plant Details

Modules

My ROI

What is your primary goal?

Select the key objectives you want to achieve. You can choose multiple goals.

Production & Output

Increase OutputMore units from same lines

Reduce DowntimeLess stops, higher OEE

Improve OEEOverall equipment effectiveness

Production PlanningSmarter scheduling

Quality & Compliance

Full TraceabilityRaw material to finished product

Regulatory ComplianceGMP, BRC, ISO, FSSC

Reduce DefectsFewer rejections & returns

Audit ReadyAlways prepared for audits

Raw Materials & Waste

Reduce WasteLess material scrapped

Save Raw MaterialsControl consumption

Improve WeighingAccurate dosing & batching

WIP ControlIn-process inventory

Operations & Digitization

Go PaperlessDigital forms & records

Prevent Human ErrorDigital operator guidance

Management VisibilityReal-time dashboards

ERP IntegrationConnect SAP / ERP

Maintenance & Energy

Preventive MaintenancePM & Work Orders

Energy SavingsMonitor electricity & gas

On-Time DeliveryHigher OTIF rates

Data SecurityProtect recipes & formulas

Based on data from 500+ manufacturing plants worldwide

Your Plant Details

Please fill in the details below. Fields marked with * are required.

Contact Information

Company / Plant Name *

Required

Contact Name *

Required

Mobile *

Please enter a valid phone number

Email Address *

Please enter a valid email address

Job Title

Number of Plants / Sites *

Industry

Food & Beverage Pharma Medical Devices Plastics Chemicals Electronics Assembly Packaging

Production Type

Discrete Manufacturing

Individual units, countable items

Process Manufacturing

Liquids, gases, bulk materials

Hybrid / Mixed

Combination of discrete & process

Production Data

Number of Employees

Production Lines / Machines

Annual Revenue ($M)

Current Scrap / Waste Rate (%)

Unplanned Downtime Hours / Month

Quality Events / Month

Shifts per Day

Number of SKUs

Current OEE (%) Industry avg: 65%

Gross Margin (%) Auto-filled by industry

Select an industry above — we'll auto-fill the typical OEE and gross margin for your sector

Additional Characteristics

Currently using an ERP system

ERP System Name

Currently using a MES system

Current MES System Name

Manual weighing / dosing today

Reactive maintenance (not preventive)

Using paper forms / Excel today

Batch Record requirements

Exporting internationally

PLC / SCADA in place

Support Level

Standard Support

18% of project value / year · Business hours

24/7 Support

25% of project value / year · Full availability

Disclaimer, Limitation of Liability & Privacy Policy

A. ROI Disclaimer & Limitation of Liability

All data, estimates, projections and ROI calculations are intended for illustrative purposes only and do not constitute a commitment, guarantee, professional advice or binding offer. Results are based on industry benchmark data and statistical averages. The company and its management shall not bear any liability, direct or indirect, for any damage arising from reliance on the results of this calculator.

B. Privacy & Data Protection

Personal information you provide will be used solely to follow up on this ROI assessment. Your data will be stored securely and will not be transferred to any third party without your explicit consent. In accordance with GDPR (EU) 2016/679 and equivalent local regulations, you may request access, correction or deletion of your data at any time by contacting: [email protected]

C. Use of Data

Plant data you provide will be used solely to generate the ROI estimate shown to you and will not be used for any other commercial purpose.

I have read and agree to the disclaimer, terms of use and privacy policy.

Based on data from 500+ manufacturing plants worldwide

Recommended Modules for You

Select the modules you need — each one affects your ROI calculation.

PlantSharp STD Package — Core OEE (always included)

Real-Time OEE · ERP Integration · Native PLC/IoT Connectivity · Automated Downtime Classification · End-to-End Traceability · Smart Alerts · AI Insights · Dashboard & Reports

$1,600 / month per site · Unlimited Seats · Unlimited Edge · 200 Tags · Per Site

Add-on Modules — $450 / month per site each

Based on data from 500+ plants

Your Business Results

Estimated annual improvement potential with PLANTSHARP MES

All figures are shown at a 50% confidence level — a conservative, realistic mid-point based on industry averages. Actual results depend on implementation quality and your specific conditions.

KPI Estimates — @ 50% Confidence

Estimated savings from Core OEE only (50% confidence)

Annual Savings

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3-Year Savings: — · ROI: —

Payback Period (Core only)

—

Includes implementation & support

Annual Core Savings (estimated)

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From Core OEE only

Additional savings from selected modules

What You Can Expect

Disclaimer: All figures shown are for illustrative purposes only at 50% confidence level and do not constitute a commitment. Actual results may vary. PLANTSHARP shall not be liable for any damages arising from reliance on these estimates.